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Jim Lueders – Owner
4018 US Hwy 93 North
Stevensville, MT 59870
406-777-2855
The tap room is presently open everyday from 4:00pm to 8:00pm, but keep posted for seasonal hours.
The Wildwood Brewery is a state of the art brewing system. It starts
with three malt silos which can hold nearly 100,000 pounds of bulk
malts. The malt is brought into the building with a cable and disc
conveyor and empties into the malt hopper where it is electronically
weighed. An intermediary hopper is used to add specialty grains which
come in bags. The malt gravity flows from the malt hopper through a
Künzel 4 roller mill and into the grist hopper. The Künzel is the BMW of
malt mills. The grist is brought out of the bottom of the grist hopper
with a screw auger, which empties into a bucket elevator bringing the
grist up more than 25 feet. The elevator empties into a chain drag
conveyor which gently moves the grist to the mash kettle. A grist
hydrator is used to evenly mix the dry grist with temperated brew water.
The mash kettle was designed by Mr. Lueders in 1992 and custom made
by Mueller, Springfield, Missouri. The other three vessels of the four
vessel brew house were made by BAM, Freising, Munich. These vessels
include a Brew kettle, a lauter tun, and whirlpool. There is a 50 hp
high pressure boiler, two 50 bbl hot liquor tanks, and a 30 ton chiller.
A 1000 square foot cooler building is built in the shadow (North side)
of the larger brewery barn. For additional efficiency, there is a 600
gallon glycol reservoir inside the walk in cooler. An outside 600 gallon
water/ice tank which includes a heat exchange coil can be used as a
pre-chiller at times when the temperature outside is below 30°F.
There is cellar capacity of 240 barrels.
1. Organic Mystical Stout
Mystical stout is an Irish style dry stout similar to that brewed by a
renown brewery in County Cork, Ireland. Organic two row barley and
black roasted malts give this beer a flavor and aroma reminiscent of
coffee. This beer is easy drinking and user friendly.
13.2° Plato original gravity, approximately 5.4% alc./vol.
2. Organic Bodacious Bock
Bodacious Bock is a traditional German spring bock. Three organic
malts are employed to give a complexity which hints of honey. Only
German noble hops from the Hallertau region are used for a soft
bitterness and floral aroma. It is decoction mashed in the old world
tradition. This is a strong beer, imbiber beware!
16° Plato original gravity, approximately 7.5% alc./vol.
3. Organic Ambitious Pale Lager
Ambitious Pale Lager is a classic Munich
style lager. Only certified organically grown barley malts are used. It
is cold conditioned, well balanced between malt and German noble hops.
12° Plato original gravity, 5% alc./vol.
4. Lucid Cream Ale (Seasonal)
Lucid Cream Ale is an American Style cream
ale. It has characteristics of both ale and lager beer. It is light and
refreshing, clean, and crisp, with a hit of fruity esters.
12° Plato original gravity, 5% alc./vol.
Jim Lueders, Patriarch
Wildwood Brewing began as a dream in the mind of Jim Lueders, an
emigrant from Chicago. After moving to Montana in 1979 to be schooled,
he started homebrewing in 1981. In 1987 he was hired as assistant brewer
at the Bayern Brewery in Missoula and thus began his commercial
application. In 1990 he shipped himself off to Munich, Germany and spent
the next 9 months, with nothing more than weekends free, studying
brewing, malting, and soft drink technology at the prestigious Doemens
Acadamy. To pay for this expensive endeavor he shipped over his 1952
Chevy pick up truck, which he meticulously restored over the past two
years, and sold it just a week before graduation. After finishing at
Doemens, Mr. Lueders went on a tour through 12 countries getting behind
the scenes tours of nearly 100 breweries and related facilities.
Upon returning to the USA, Jim found himself in demand in the young
craft brewing industry which was growing fast. He was first hired as
start-up consultant and head of production for the Saxer Brewing Company
in Portland, Oregon in 1993. This is where he first set up the
beautiful German made brewery which would later become his own at
Wildwood. At Saxer Lueders’ remembers brewing 3 decoction brews by
himself in 18 hours. With youth still on his side he left Saxer to
continue consulting for brewery start-ups across the US and overseas.
The Wildwood Project
The Wildwood project started in earnest in 2002 when Lueders’ bought
all what was left of the Saxer Brewery from his past employer. That same
year Lueders’ completed a training certification class with Zero
Emissions Research and Initiatives (ZERI.ORG). Jim, under the tudelage
of the renown Prof. George Chan and Prof. Gunter Pauli, designed and
dimensioned the integrated system which will bring the Wildwood project
towards sustainability.
A suitable, and affordable site was found in the Bitterroot Valley,
near Stevensville, just 24 miles south of Missoula. Construction began
in fall of 2008 with the pouring of the concrete which utilizes as much
waste fly ash from the Eastern Montana coal burning power plants as we
could put into it. In Spring of 2009, the timber frame structure,
salvaged from a Wisconsin barn originally built in 1901, was put back
together at its’ new home. The roof system was completed using metal
from 100% recycled material and made in Missoula. Locally available
wheat straw bales were used as insulation exterior of the frame, nearly
800 of them in total. By fall of that year the bale walls were competed
and plastered. The inside of the building was finished in early 2011 and
the brewing tanks and equipment started to come into the building in
February. The building of the brewery took nearly a year since Lueders’
had to have everything a certain way and did much of the work himself.
Operations began in late January 2012 with the brewing of a Mai Bock
which was labeled Bodacious Bock. The first brew, a keeper. Subsequent
brews were, in order, Discerning Pilsner, Mystical Stout, White Bark
Wheat, and Ambitious Lager.
Wildwood quietly opened its doors on March 16, 2012.
The Wildwood Brewing Company is building an integrated production
system which will transform waste streams from the brewing process into
inputs for a network of industries. The cyclical, efficient use of raw
materials and energy will reduce operating costs, allow the associated
businesses to sustain themselves at lower production levels than their
competitors, and provide a model for sustainable development.
The Costs of a Barrel of Beer
In a traditional brewery, producing beer results in a significant
waste stream. This waste is a business expense, an inefficient use of
resources, a burden on the environment and community, and a loss of
opportunity.
For example, up to ten barrels of water may be used in producing one
barrel of beer. Most of that water ends up in a sewage treatment plant
mixed with spent hops, surplus yeast, and cleaning chemicals. Of about
45 pounds of barley malt that go into making that barrel of beer, more
than 41 pounds come out of the brewing process as waste. Significant
quantities of heat and carbon dioxide are also released in the brewing
process, and much of the packaging used in selling beer ends up as
waste.
drawing: traditional brewery
Turning Costs into Opportunities
The Wildwood Brewing Company offers a better way by turning wastes
into value added inputs to support other productive enterprises.
Eventually, the cycles will be completed so these enterprises provide
the majority of needed inputs to each other.
Our vision is based on a proven model developed by Zero Emissions
Research and Initiatives (ZERI.ORG), and the success of the functioning
examples in two other countries. The Wildwood Brewery will be at the
heart of the cluster of enterprises that cycles and recycles materials
and energy, growing toward zero emissions and imitating the
interdependent processes of nature. As we build, each new link will
offer enterprises and industries that benefit the people, the economy,
and the environment of western Montana.
Toward Zero Emissions
Our network will be based on a flow of materials from one enterprise
to another, making the best possible use of generated “waste” of each
process. In this manner, value is added at each stage, and costs are
lowered.
Here are some of the main enterprises and processes we envision in our zero emissions demonstration project:
a) Brewery – Wildwood brewery produces high-quality, certified organic beer.
b) Mycoculture – Spent grain from the brewery provides the substrate for
growing mushrooms for local and regional sale. Mushrooms break down the
spent grain and make a nutritious and easily digested food for animals.
c) Vermiculture – Used mushroom substrate feeds worms that produce
compost and become feed for chicken and fish. The worms are also the
base for biodegradable detergents. A unique separation technology will
be used to create enzyme-based cleaners for the brewery and other users.
Live composting worms may also be sold in bulk and in home composting
kits.
d) Biodigestion – With inputs of wastewater from the brewery and organic
waste from other operations, anaerobic bacteria in the biodigester
produce methane gas that will be used as a heating or power-generating
fuel. Biodigestion also produces organic nutrients that are used in
aquaculture.
e) Aquaculture – Water and nutrients from the digester feed algae such
as Spirulina, phytoplankton and other aerobic organisms which become
inputs to polyculture fish farming. Spirulina, known as a “superfood”,
can be separated and sold to the expanding health food market.
Hydroponic produce will also be grown in the nutrient rich water. This
water is subsequently used in agriculture.
f) Agriculture – Recycled water, nutrients from the brewery, digesters
and aquaculture, and worm compost are used as inputs for growing organic
produce for local market. Hops could also be grown for use in the
brewery as the climate in western Montana is ideal for this crop. Carbon
dioxide from brewery fermentation and mushroom cultivation are utilized
by plants in the greenhouse.
g) Animal husbandry – Small numbers of pigs, chickens, ducks and turkeys
will be economically supported on the Wildwood farm. The waste from the
animals is flushed daily into the digesters providing the bacteria
necessary for anaerobic digestion. The animals will enjoy a clean and
healthy life, with good food, fresh air and exercise.
h) Maltery – A small malting plant can provide enough high quality
organic barley and wheat malt for the Wildwood brewery and perhaps other
breweries in the area.
i) Heat recovery – Heat produced in the brewing process will be
recovered and used to heat buildings, digesters, aquaculture ponds,
greenhouses, drying mushrooms, and driving other production processes.
Project Status
We are building this project on the solid foundation of an
operational template based on successful models in Fiji and Namibia. We
have made additional calculations specific to the Montana environment,
the regional market, our brewing equipment, and the facility we
envision.
A complete complement of state-of-the-art, energy efficient, and
multi-use brewery equipment has been installed and has provisions for
the build out of the integrated system.
Our vision is to create a sustainable, cyclical network of businesses
that support each other by converting waste streams into value-added
resources for other industries.
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